The Process


Flatweave Rugs

Flatweave rugs are made by hand without a “pile.”

Flatweave rugs are woven on a horizontal or a vertical loom by threading cotton, wool, or silk through the warp.

 

Handtufted Rugs

Our Handtufted Rugs are made on a loom, with the weaver punching strands of wool or cotton into an organic cotton canvas. Once the "tufting" is complete, a secondary backing of organic cotton is affixed to the rug.

 

Handknotted Rugs

Handknotting rugs is an ancient art. Depending on the technique and size of the rug, a handknotted rug may take weeks, months, or even years to complete.

To begin making a rug, our master weavers make a foundation – called “the warp” – which consists of thick threads of cotton, wool, or silk which run through the length of the rug. Similar threads, which pass under and over the warp threads in the opposite direction, are called wefts.

Weaving usually begins from the bottom of the loom. Dyed wool or cotton is knotted in rows around the warp strands. As more knots are added to this foundation, they become the pile of the rug. Depending upon the fineness of the weave, the quality of the materials, and the expertise of the weavers, the knot count of a rug can range from sixteen to eight-hundred per square inch.

When a rug is completely knotted, the warp ends remain as the fringe. This fringe may be braided, tasseled, or secured in other ways.

 

Wall to Wall Carpeting

Our wall to wall carpeting is handtufted in 100% organic wool. The surface wool pile is locked in place with a secondary backing of certified organic cotton.  

The process begins with punching strands of wool into a canvas which is stretched on a frame. Master weavers “tuft” using a hand-operated “tufting-gun". 

Once the weaver has tufted the pattern onto the canvas, a fabric is applied with a non toxic latex glue. The final step is to shear the rug so that the pile is even.